By LIT

october 2024

Introduction

Footwear production technology has undergone significant evolution throughout history, reflecting both practical needs and cultural influences. From the ancient civilizations of Egypt and China to modern-day mass production, shoes have been a crucial aspect of human civilization. This article shows the rich history, evolution, benefits, and limitations of traditional footwear and material production technologies, as well as their potential for sustainable development in today's world. By learning about the intricate process of crafting shoes and understanding the fusion of tradition and modernity in footwear production, we can appreciate the craftsmanship and innovation that shape the industry. Moreover, the exploration of eco-friendly approaches and advancements in sustainable footwear technology offers promising solutions for reducing environmental impact and fostering responsible consumption.

History of footwear and material production technology

Throughout history, footwear has been played a key role in both protecting your feet and showing off unique style. The origins of history of shoes trace back to ancient civilizations such as Egypt and China, but there is evidence that shoes use dating back as far as 40,000 years ago. Initially made from grass or untanned leather, shoes evolved in design and materials over time [2].

In ancient Egypt, papyrus stalks and palm leaves were utilized for shoe construction. Greeks showcased craftsmanship with openwork leather designs, while Babylonians favoured moccasins. The Middle Ages saw the emergence of social norms dictating shoe styles, from the pointed poulaine to the Italian calze solate. Post-Medieval Europe witnessed the rise of wide shoes like duckbills and elaborate footwear such as Venetian chopines [2].

By the 17th and 18th centuries, shoes became increasingly fashionable, with silk and precious materials dominating designs. In Poland, Morocco leather was popular for men's shoes. Later, the focus shifted to leather shoes and lower heels, influenced by French fashion. The 19th century saw the rise of high-top shoes for women and the popularity of high-heeled shoes with short skirts. Over the centuries footwear has been more than just a necessity; it's a reflection of societal norms, fashion, and craftsmanship across different cultures and eras [2].

Traditional technologies in production

Before someone delving into the intricate process of crafting your own shoes, it's essential to lay the groundwork with the right tools, materials, and praparing workspace. Understanding these basics ensures a smooth and rewarding journey into the art of shoemaking. Leather, the cornerstone material for shoemaking, is available in various types and thicknesses, such as cowhide or calfskin. Patterns serve as blueprints for cutting leather pieces, either pre-made or custom-designed based on shoemaker's vision. Cutting tools are essential for precise cutting, including rotary cutters, skiving knives, and scissors. Strong, waxed threads and durable needles are required for stitching leather components together. Lasts, foot-shaped molds determining shoe shape and size, are available in various styles for different designs. Specialized adhesives like cement and contact cement are used for bonding leather pieces. Adequate lighting is crucial for precision work and safety in a well-lit area. A sturdy, flat workbench or table provides stability for cutting, gluing, and assembling. Good airflow is needed to dissipate fumes from strong-smelling adhesives for ventilation. Organizing tools and materials efficiently maintains a clutter-free workspace, and safety gear such as gloves, safety glasses, and a dust mask provide protection, especially when handling adhesives and solvents. With these foundational elements in place, you're equipped to begin your shoemaking journey. Whether you're a novice or seasoned craftsperson, attention to detail in your tools, materials, and workspace ensures a solid start towards creating footwear that blends tradition with innovation [3].

Creating a new pair of shoes

Footwear production begins with an idea that goes through the design and construction. In the implementation department, new projects are created and consulted with designers, technologists and people responsible for sales. Sketches, design boards and inspirations materialize the product vision. Then, the production technology is chosen, adapted to the purpose of the footwear, which can be elegant, casual, sports or trekking. Carefully selecting materials and cutting them according to the model. The next stage is sewing, which is done with attention to detail and in accordance with the design. After sewing, the shoe is studded, i.e. connecting the upper with the insole, and then attaching the sole using specialized techniques. Finishing shoes, through waxing, polishing or painting, plays an important role in the final appearance of the product. Each pair undergoes quality control to ensure it meets the highest standards before leaving the production facility. Attention to detail and high quality are priorities in the entire footwear production process [1].

Benefits and limitations

The fusion of tradition and modernity in footwear production offers numerous benefits, including enhanced comfort, versatility, and cultural authenticity. By blending traditional motifs, materials, and techniques with contemporary design aesthetics, brands like dmodot create innovative footwear that appeals to today's fashion-conscious consumers. This approach allows for a diverse range of shoe options that cater to different tastes, preferences, and occasions, ensuring that wearers can express their individuality while honoring their cultural heritage. However, despite these advantages, there are limitations to be considered. Traditional footwear production methods often involve slower production times and higher costs compared to mass-produced alternatives, which can hinder widespread adoption in today's fast-paced consumer market. Additionally, while traditional techniques prioritize sustainability and eco-conscious practices, challenges remain in overcoming logistical obstacles and educating consumers about the value of heritage craftsmanship in a modern context. Nevertheless, by recognizing and addressing these limitations, brands like dmodot continue to pave the way for sustainable and culturally rich footwear production, offering consumers a unique blend of tradition, innovation, and style [4].

Conclusion

The article explores the historical significance and sustainable potential of traditional footwear production methods. It traces the evolution of footwear from ancient civilizations to modern times, highlighting the blend of tradition and innovation in crafting shoes. Traditional techniques offer benefits such as cultural authenticity and versatility but face challenges like slower production and higher costs compared to mass production. However, the integration of sustainable practices, including the use of recycled and biodegradable materials, presents opportunities for reducing environmental impact. By embracing eco-conscious approaches and technological advancements, the footwear industry can move towards a more sustainable future.

[1] https://conhpol.pl/produkcja-obuwia-krok-po-kroku/, access: 19.02.2024
[2] https://wszystkoobutach.pl/historia-obuwia-od-praprzodkow-do-czasow-wspolczesnych/, access: 19.02.2024
[3] https://www.linkedin.com/pulse/how-shoes-made-sveta-kletina-3terf/, access: 19.02.2024
[4] https://www.dmodot.com/blogs/shblog/the-significance-of-footwear-in-cultural-and-traditional-attire, access: 19.02.2024